Determining Setup Orientations From the Visibility of Slice Geometry for Rapid Computer Numerically Controlled Machining

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2006-02-01
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Frank, Matthew
Wysk, Richard
Joshi, Sanjay
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Frank, Matthew
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Industrial and Manufacturing Systems Engineering
The Department of Industrial and Manufacturing Systems Engineering teaches the design, analysis, and improvement of the systems and processes in manufacturing, consulting, and service industries by application of the principles of engineering. The Department of General Engineering was formed in 1929. In 1956 its name changed to Department of Industrial Engineering. In 1989 its name changed to the Department of Industrial and Manufacturing Systems Engineering.
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Industrial and Manufacturing Systems Engineering
Abstract

A method for rapid computer numerically controlled (CNC) machining is being developed in an effort to automatically create functional prototypes and parts in a wide array of materials. The method uses a plurality of simple two-and-a-half-dimensional (21/2-D) toolpaths from various orientations about an axis of rotation in order to machine the entire surface of a part without refixturing. It is our goal to automatically create these toolpaths for machining and eliminate the complex planning traditionally associated with CNC machining. In this paper, we consider a problem that arises in automating this process - visibility to the surface of a model that is rotated about a fourth axis. Our approach involves slicing the computer-aided design (CAD) model orthogonal to the axis of rotation. The slice geometry is used to calculate two-dimensional visibility maps for the set of polygons on each slice plane. The visibility data provides critical information for determining the minimum number and orientation of 21/2-D toolpaths required to machine the entire surface of a part.

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This article is from Journal of Manufacturing Science and Engineering, Transactions of the ASME 128 (2006): 228, doi: 10.1115/1.2039100. Posted with permission.

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Sun Jan 01 00:00:00 UTC 2006
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