Ultrasonic characterization of metallic interfaces

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1987
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Palmer, Donald
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Materials Science and Engineering
Materials engineers create new materials and improve existing materials. Everything is limited by the materials that are used to produce it. Materials engineers understand the relationship between the properties of a material and its internal structure — from the macro level down to the atomic level. The better the materials, the better the end result — it’s as simple as that.
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A set of diffusion bonded copper samples was prepared at different temperatures and times allowing the bonding to proceed across the planar interfaces. To obtain a second set, interfaces were roughened to various degrees followed by diffusion bonding at a designated time/temperature condition. On all samples, ultrasonic reflection coefficient (R) maps of the bonded interfaces were obtained over a broad frequency range. In addition, the bond strengths, a, of the interfaces were determined, thus providing an empirical a-R correlation. Nearly all of the specimens tested failed along the interfaces, exposing fracture planes with distinctive features indicating originally bonded and unbonded areas. These features, examined metallographically, allowed for the successful testing of the "distributed spring model" by Baik and Thompson (J. NDE 4, 177, 1984). This model was used as an intermediate step in the development of a bond strength model to explain the observed σ-R correlation, the beginnings of which are discussed.

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Thu Jan 01 00:00:00 UTC 1987