Production method for making rare earth compounds

Date
1997-11-15
Authors
McCallum, R.
Ellis, Timothy
Dennis, Kevin
Hofer, Robert
Branagan, Daniel
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Iowa State University Research Foundation, Inc.
Abstract

A method of making a rare earth compound, such as a earth-transition metal permanent magnet compound, without the need for producing rare earth metal as a process step, comprises carbothermically reacting a rare earth oxide to form a rare earth carbide and heating the rare earth carbide, a compound-forming reactant (e.g. a transition metal and optional boron), and a carbide-forming element (e.g. a refractory metal) that forms a carbide that is more thermodynamically favorable than the rare earth carbide whereby the rare earth compound (e.g. Nd.sub.2 Fe.sub.14 B or LaNi.sub.5) and a carbide of the carbide-forming element are formed.

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