Additively manufactured hierarchical stainless steels with high strength and ductility

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2017-10-30
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Wang, Y. Morris
Voisin, Thomas
McKeown, Joseph
Ye, Jianchao
Calta, Nicholas
Li, Zan
Zeng, Zhi
Zhang, Yin
Chen, Wen
Roehling, Tien
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Abstract

Many traditional approaches for strengthening steels typically come at the expense of useful ductility, a dilemma known as strength–ductility trade-off. New metallurgical processing might offer the possibility of overcoming this. Here we report that austenitic 316L stainless steels additively manufactured via a laser powder-bed-fusion technique exhibit a combination of yield strength and tensile ductility that surpasses that of conventional 316L steels. High strength is attributed to solidification-enabled cellular structures, low-angle grain boundaries, and dislocations formed during manufacturing, while high uniform elongation correlates to a steady and progressive work-hardening mechanism regulated by a hierarchically heterogeneous microstructure, with length scales spanning nearly six orders of magnitude. In addition, solute segregation along cellular walls and low-angle grain boundaries can enhance dislocation pinning and promote twinning. This work demonstrates the potential of additive manufacturing to create alloys with unique microstructures and high performance for structural applications.

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IS-J 9562; LLNL-JRNL-736774
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Ames Laboratory
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article
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